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Friday, August 22, 2003

Wood plant reborn as construction waste burner

By Bob Sanders, NHBR


The Hopkinton wood-burning power plant, shut down for more than a year, plans to reopen as early as November, this time burning primarily construction and demolition debris. It would be the first incinerator to focus on C&D waste in the state.

The state gave a final go-ahead in July to plant owner Bio Energy LLC, allowing it to release 2.66 tons of lead emissions annually into the atmosphere -- more than 15 times the amount of lead currently emitted into the air by all industrial sources in the state.

Bio Energy officials say that it anticipates releasing far less lead than the permitted level, but won’t know for sure until the plant goes on line. An affiliated company three miles away in Henniker plans to grind up much of the construction and demolition waste -- known as C&D -- screening out some of the lead that flakes off painted wood during the operation. Further processing at the plant site would further reduce the output.

Still, the amount of lead concerns some residents and experts. Michael Close, a painting contractor who raises bison adjacent to the plant, wonders why it’s OK to emit hundreds of pounds of lead on his land, “but if I allow any leaded paint to fall on the ground when scraping down an old house, the EPA would close the job site down.”

His view was echoed by Katie Lajoie, a member of Working on Waste, a public advocacy group opposed to incineration, and a registered public health nurse with expertise on the health effects of lead on children.

“Lead is a persistent toxic substance that builds up in the body and in the environment and causes harm in low doses,” she said. “No level can be called safe. It is certainly alarming that the state would allow two tons of lead to be dumped into the air over Hopkinton each year.”

But state Department of Environmental Services permit engineer Doug Laughton maintained that the lead levels allowed at the plant were well within health and safety limits and provide a needed outlet for C&D waste, which is quickly filling up landfill space.

“At least this way we can get some energy for it,” he said.

Indeed, since some states classify C&D wood as an alternative renewable fuel, Bio Energy might be able to sell “green” energy credits to utilities that consume its power.

The U.S. Environmental Protection Agency also has given the plant its blessing. Indeed, the only thing the plant appears to need is not more permits, but cash -- roughly $2.5 million in financing.

“If we get that [financing], we should be ready to begin construction at the end of August or early September,” said plant manager Harry Smith.

A New Hampshire first

Bio Energy was the first wood plant in the state to burn whole tree wood chips to create electricity when it opened in 1982, taking advantage of the fixed-priced, 30-year contracts offered by Public Service of New Hampshire to insure a stable energy source in the face of rising oil prices. Seven other burners struck the same deal, providing a great market for timberland owners’ low-grade wood.

Oil prices didn’t rise, however, and what was once a bargain became a burden to the utility and the ratepayers.

With the state Public Utilities Commission’s encouragement, PSNH bought out four of the contracts, including Bio Energy’s, in 2001. Three, including Bio Energy, shut down, unable to burn whole tree chips at a profit. Whitefield Power and Light is expected to close at the end of September, and the others could shut after their rate orders expire in the next few years.

But that tale of economic woe may be over.

If Bio Energy succeeds in obtaining financing, its facilities in Hopkinton and Henniker would employ 50 people, chop up 78,000 tons of wood and burn 125,000 tons of wood each year, producing some 12.5 megawatts of electricity. It might even continue to buy some whole tree wood chips.

“It would be the only wood plant that sold its rate order to come back,” Smith said. “It’s possible that others will do something similar. I’m sure they will be watching carefully. It’s quite a bit of innovative technology we are proposing. It’s never been all put together before.”

While burning C&D waste is new to New Hampshire, it has been happening for some time in the rest of the nation. The EPA estimates that more than some 4.7 million tons, more than a tenth of “urban wood waste” nationally, goes up in smoke. Some 1.3 million tons (or more than 25 percent) is burned in California alone.

Indeed, a good portion of New Hampshire’s 182,000 tons of C&D waste is already burned, out of state.

Some 111,000 tons go to both the Environmental Resources Recovery Corp. facility in Epping and the LL&S Wood Processing Plant in Salem, according to state figures. Those two facilities also accept a total of 156,000 tons of imported C&D. They then separate out the wood to be burned at plants in Maine.

“Almost all the wood is burned,” said Leo Larochelle, manager of the ERRCO facility. “It’s the best use for it.”

Larochelle said that the plant has been sending C&D wood chips to Maine incinerators for at least eight years.

Such plants have come under fire from some environmentalists because of the assorted wastes that slip into the fuel. In Florida, for instance, a large percentage of wood treated with copper chromium arsenate was found in the fuel, even though it was supposed to be screened out. Although such wood can no longer be used, an increasing amount is expected to fall into the waste stream over the next few decades. (The Bio Energy plant does not plan to accept any such wood.)

N.H.’s lead emissions

Thus far, few plants have been criticized for burning painted wood. That might be because at least some states forbid it.

But under its permit, Bio Energy will be able to burn wood containing up to 100 parts per million of lead, without installing any extra emissions controls. Such modern equipment has resulted in a marked reduction of lead emissions throughout the state.

For instance, at the time the stricter emissions controls were installed on PSNH’s coal-burning plant in Bow, DES had estimated that it would emit six tons of lead. But when it first tested actual emissions, only five pounds were emitted from its stacks in 2002.

Similarly, Webster Valve in Franklin reduced its actual lead emissions from 500 pounds a year to less than 10 pounds a year. And the Claremont municipal waste incinerator has reduced its lead emissions from more than 30 pounds a year to less than four pounds.

The largest emitter of lead in the state appears to be PSNH’s Schiller plant in Portsmouth, which released some 75 pounds into the air in 2002.

The entire output of lead emissions for the entire state in 2001 -- the last year such figures were compiled -- was about 350 pounds.

The Bio Energy plant would be permitted to emit more than 5,000 pounds of lead. The permit levels were based on burning a test batch made up of 50 percent C&D chips. At first, the state said that the Bio Energy plant would even be able to exceed the 2.66-ton lead limits. The limits are based on the effect lifelong exposure to the emissions would have on a person standing at the site of maximum impact, which in this case happens to be water at Elm Brook Park in Hopkinton, a popular family swimming area.

But DES reversed itself after deciding that the projection for lead emissions should err on the side of caution, according to Laughton, who reviewed the permit.

Both Laughton and Smith were quick to point out that they expect that there will be much less lead emitted than actually permitted. The reductions in lead that they expect would not come through emission controls, but by carefully cleaning the fuel before it was burned.

Ready to go

DES held a public hearing on the Bio Energy plant permit in May, but aside from the required ads in the local newspaper, the meeting received no publicity and only seven residents showed up.

Michael Close, the painting contractor who raises bison, was the only one to raise concerns about lead emissions. Another resident, Byron Carr, was worried about any impact the plant would have on the Merrimack River, but because of limited expertise, he put his trust in environmental officials.

“If everything is done right it should be fine, but the state has limits about how much it can safeguard and a lot of it they are policing themselves,” he said.

Jayne Schoch, a community activist, who lived right next to the plant, was mainly concerned about the noise.

Both Carr and Schoch thought the plant would be an improvement over Bio Energy’s last proposal -- to treat sewage sludge -- because C&D waste wouldn’t produce as much odor. Both also were eager to see some economic activity at the plant, which sits next to a vacant paper mill.

Schoch, however, would have preferred something less industrial. “It’s a beautiful area, next to a covered bridge,” she said. “We should be looking at other options, but quite frankly, I’m glad to see something there.”

DES issued a solid waste permit a week after the May hearing and the air permit was approved on July 22. The EPA had agreed to the proposal earlier. Citizens do have until late September to petition the EPA, which could theoretically object to the plant, and hold up, or modify, the permit.

But such objections are extremely rare, said Wright. And an EPA official said there was little the federal agency could do, since regulating lead output has generally been left up to the states.

“Legally, we could burn it tomorrow,” said Smith.

If the financing goes through, Smith hopes to begin operation in November or by next spring, he said.


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